Bulk Stockyards

Smart Technologies for Your Bulk Stockyard Challenges

Bulk stockyards are central hubs for storing and transporting materials such as coal, ore, or grain. These facilities demand reliable systems for energy, data, and control to efficiently manage large volumes of material. Conductix-Wampfler provides customized solutions that ensure maximum reliability, even under the most challenging conditions. With more than 80 years of expertise in mining and bulk material handling, we help our customers to reduce operating costs and increase productivity.

Tripper Conveyors

Efficiency Through Innovative System Solutions

Bulk Stackers

Optimizing Material Stacking with Reliable Power and Data Solutions

Bucket Wheel Excavators / Reclaimers

High-Performance Systems for Efficient Bulk Material Handling

Bridge Reclaimers

Maximizing Efficiency in Material Recovery Operations

Barrel Reclaimers

Powering Bulk Recovery with Innovative Energy and Data Solutions

Tripper Conveyors

Efficiency Through Innovative System Solutions

Tripper Conveyors rely on a constant and reliable power supply to cover long distances and ensure uninterrupted material handling. Our motorized cable and hose reels, including monospiral and level-wind systems, are designed to deliver reliable energy transmission for extended ranges and demanding conditions. For shorter conveying distances, our durable festoon systems offer a proven solution. These technologies ensure dependable operation in harsh environments while minimizing maintenance efforts, keeping material handling efficient and cost-effective.

Stable data transmission is crucial for real-time monitoring and precise control of modern Tripper Conveyors. Our innovative solutions integrate power and data transmission, enabling the seamless flow of diagnostic and operational data over long distances. This real-time communication supports fast decision-making, enhances responsiveness, and maximizes system efficiency, even under demanding operational conditions.

Automation plays a key role in optimizing Tripper Conveyor performance. Our control solutions enable precise signal control and easy integration into automation systems. This flexibility ensures smooth operation and adapts to the dynamic needs of modern material handling environments.

Tailored Solutions for You:

  • Monospiral Motorized Cable and Hose Reels provide reliable energy transmission, even over long distances, with the option for Level Wind Reels to ensure optimal cable management.
  • For shorter tracks, our Festoon Systems offer an efficient and flexible solution, delivering energy while maintaining a compact and cost-effective design.

Bulk Stackers

Optimizing Material Stacking with Reliable Power and Data Solutions

A stable energy supply is vital for Bulk Stackers to move massive amounts of material continuously. Our robust energy transmission systems deliver consistent power, even in the harshest environments, ensuring peak performance under heavy loads and extreme conditions. By reducing downtime, our solutions maximize operational efficiency and keep your processes running smoothly.

Fast and precise control is essential for Bulk Stackers, and our advanced data transmission systems are up to the task. With integrated fiber optics in motorized cable and hose reels, we ensure seamless communication and real-time system monitoring. This combination of power and data transmission minimizes downtime and increases efficiency throughout the operation.

Bulk Stacker automation requires precision and reliability. Our solutions ensure smooth automation by integrating seamlessly into existing control systems. Festoon systems transmit both energy and signals between the chain drives and the slewing crane tower, ensuring optimum coordination and improved performance.

Tailored Solutions for You:

  • Level Winding HV Cable and Hose Reels are ideal for the long travel movements of Bulk Stackers, including options for FO (fiber optic) data communication, ensuring seamless and reliable power and data transfer.
  • For shorter travel distances, 3-2-3 Winding or Monospiral Cable and Hose Reels provide a flexible, cost-effective energy solution tailored to the specific needs of the application.
  • Our curved heavy Festoon Systems for transmitting power and signals between chain drives and the rotation tower, providing efficient energy supply and data communication.
  • Accessories like spring Hose Reels and more offer additional support and functionality, optimizing the overall system performance in Bulk Stockyards.

Bucket Wheel Excavators / Reclaimers

High-Performance Systems for Efficient Bulk Material Handling

A continuous power supply is crucial to the smooth operation of Bucket Wheel Reclaimers as they scoop and transfer materials. Our motorized cable reels provide reliable power transmission over long distances, offering the flexibility required for extended ranges. Combined with our high-voltage slip ring units, these systems ensure a stable power supply, preventing overloads and maximizing efficiency. With reduced downtime and maintenance requirements, our solutions deliver significant operational savings.

Bucket Wheel Reclaimers rely on real-time data for effective monitoring and control. Our fiber optic (FO) slip ring systems provide secure and accurate data transmission, relaying critical parameters such as speed, material loads, and structural integrity. This real-time insight enables early detection of anomalies and process optimization, ensuring reliable and safe operation.

Our automation solutions integrate seamlessly with existing control systems, improving efficiency and accuracy. Festoon systems on moving supports provide continuous power and signal transmission, enabling dynamic and flexible process control for optimum performance in the most demanding conditions.

Tailored Solutions for You:

  • Level Winding Cable Reels, designed for long travel movements up to Ø 4.5m and 8m wide, provide reliable energy transmission. Coupled with a high voltage (20kV) Slip Ring unit with Fibre Optic Swivel System and Spooling Device, these reels meet the demands of Bucket Wheel Reclaimers.
  • On movable booms, Festoon Systems ensure efficient power and signal transmission, seamlessly adapting to the dynamic movements of the machine.
  • Smaller Spring-Driven Hose Reels support general cleaning tasks.
  • For small cranes integrated into the machines, our Spring Reels, Chains, or Conductor Bars offer reliable solutions for lifting tasks such as handling oil barrels.

Bridge Reclaimers

Maximizing Efficiency in Material Recovery Operations

Bridge Reclaimers operate in demanding environments and require robust and reliable electrification systems to maintain continuous operation. Our motorised cable reels provide seamless energy transmission over long distances thanks to their durable design. These solutions prevent overloads, optimize efficiency, and reduce maintenance costs, ensuring reliable performance even in extreme conditions.

Accurate and efficient data transmission is essential for monitoring the performance of Bridge Reclaimers. Our technologies enable secure communication over long distances, providing real-time insight into critical parameters. This facilitates early detection of anomalies, minimizes downtime, and supports process optimization for uninterrupted material handling.

Our systems support the automation of Bridge Reclaimers. Solutions such as festoon systems on moving supports ensure smooth power and signal transmission, enabling precise control and efficient operation. These advanced systems enable Rridge Reclaimers to achieve maximum productivity while minimizing energy consumption and maintenance.

Tailored Solutions for You: 

  • Level Winding Cable Reels ensure reliable energy supply for long travel movements of Bridge Reclaimers, incorporating fiber optic (FO) communication for seamless data transmission.
  • For shorter travel distances, 3-2-3 Winding or Monospiral Cable Reels provide a compact and efficient solution tailored to the specific application requirements.
  • Power and signal transmission along the longitudinal movement of the arms is efficiently managed by Festoon Systems.

Barrel Reclaimers

Powering Bulk Recovery with Innovative Energy and Data Solutions

Barrel Reclaimers require a constant power supply to ensure continuous operations. Our high-performance energy solutions, including motorized cable reels and robust festoon systems, ensure uninterrupted energy transmission across extended ranges. These systems minimize downtime, lower operational costs, and deliver exceptional reliability even under harsh conditions.

Seamless data communication is critical for precise control and monitoring. Our advanced data transmission solutions, featuring fiber optic and wireless technologies, enable real-time system monitoring and accurate communication of critical parameters. This ensures rapid response to operational needs and helps optimize performance.

Our control solutions empower barrel reclaimers with unmatched precision. Seamlessly integrated into existing automation systems, they provide intuitive operation and efficient material handling. By reducing energy consumption and maximizing material utilization, these solutions deliver reliable, cost-effective performance while.

Tailored Solutions for You: 

  • Level Winding Cable Reels ensure uninterrupted energy supply, including reliable fiber optic (FO) communication.
  • For shorter distances, 3-2-3 Winding or Monospiral Cable Reels provide a compact, efficient, and adaptable solution.

Innovative Energy and Data Management Starts with Conductix-Wampfler!