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Innovative Systems for High-Performance Monorail Transport

Electric Monorail Systems (EMS) are essential for transporting components like doors, cockpits, and engines in automotive production. Our solutions, such as high-performance conductor rails and advanced inductive systems, provide a reliable energy supply, keeping operations smooth and eliminating costly downtime. Built to meet the demanding standards of the automotive industry, our solutions ensure uninterrupted energy flow, even under heavy loads and high speeds.

Real-time data is critical to keep EMS carriers running safely and efficiently. Our cutting-edge data transmission systems deliver precise communication between carriers and control systems, ensuring smooth integration into production lines. This level of accuracy optimizes movement control and supports maximum efficiency across every step of the process.

Automation and safety are key to efficient production. Control solutions such as our LJU control technology monitor and control all movements of EMS carriers to ensure safe and efficient operation. These easy-to-maintain control boxes allow faults to be rectified quickly, minimizing downtime and improving overall line productivity.

Tailored Solutions for You: 

• The 0815 Pro EMS, 0811 SingleFlexLine Conductor Rails and Inductive Power Supply Systems deliver efficient and reliable energy transmission.
• For control requirements, the Series 87x provides a robust solution for straightforward applications like bodyshops, while the Series 89x supports advanced setups such as door EMS or systems requiring multi-axis control.
• Series 83x, 87x, and 89x offer seamless retrofit options for modernizing older equipment.
• Our data transmission solutions range from Halfwave and PCM for basic needs, to the sophisticated Railbus for standard operations, and ProfiDATcompact for complex systems requiring high safety standards.
• When traditional methods fall short, Wireless Communication Solutions ensure data transfer in unique EMS applications.

Reliable Energy and Data Solutions for Automated Storage and Retrieval

Automated Storage and Retrieval Systems (AS/RS) based on Storage and Retrieval machines (SRMs) are often used in automated high-bay warehouses. The power supply of SRMs is crucial for their high dynamics and efficiency. Our tailored energy transmission solutions power all axes - horizontal, vertical, and load handling devices - while reducing energy consumption. Thanks to innovative technologies such as CopperECO conductor rail on the horizontal axis, we minimize energy losses, reducing CO2 emissions and operating costs.

Precise data transmission ensures seamless communication between SRMs and control systems. Our real-time solutions guarantee accurate motion, positioning, and monitoring, maximizing uptime and boosting the efficiency of automated warehouses.

Advanced control solutions enable dynamic, efficient operation of SRMs. Our systems integrate easily with digital warehouse platforms, synchronizing motion to optimize productivity and meet the demands of modern intralogistics.

Tailored Solutions for You:

For the horizontal Stacker Crane movement

• ProShell is a smart Installation System for Conductor Rails that offers generous suspension spacing for high-bay warehouses and protects the Conductor Rail System. It is designed for maximum standardization and flexible installation of our proven and reliable Conductor Rail Systems 0831 MultiLine or 0812 SinglePowerLine, optional quick-mount barcode integration is available.
• CopperECO is an aluminum-copper innovation to the market for our proven 0812 SinglePowerLine Conductor Rails. It enables even higher currents during standstill of heavy-duty stacker cranes, allowing for the lifting of pallets over several minutes in one position through increased surface-conductivity.

For the vertical movement on the Stacker Crane

• MultiLine 0831 is a compact Conductor Rail that offers integration options for the AS/RS mast and provides long-life performance on this critical and dynamic axis. Current collectors mounted to the lift also help reduce the weight in motion and thus safe energy. Compared to traditional cable chains, this increases efficiency and uptime, eliminating issues with the guidance of swinging cable chains.

For Multi Deep Pallets handling

• In multi deep storage solutions, the load handling device needs a reliable power supply – our Charging Contacts can recharge super-capacitors on a pallet shuttle. Alternatively, compact Cable Reels for continuous power supply and control signal transmissions are available.

Smart Technologies for Safe and Efficient Workflows

Efficiency, safety, and comfort are key to modern manufacturing. Ergonomic Handling Systems from Conductix-Wampfler create optimized workstations and assembly lines that reduce strain and increase productivity. Our solutions integrate reliable energy supply systems with tool transporters, retractors, and balancers, ensuring a seamless flow of power to effortlessly lift, rotate, and position components.

Our advanced data transmission solutions enable seamless communication between tools, equipment, and automation systems. Whether in a compact workstation or a large production facility, real-time data flow ensures that every movement is controlled, efficient, and synchronized with production requirements.

Our modular workplace systems, from single and double rail systems to jib booms and equipment cranes, provide the flexibility to adapt to any workspace. Intelligent control solutions optimize movement, streamline operations, and enhance safety. Whether in a small workshop or a high-volume production line, our expert guidance will help you design the perfect ergonomic solution for maximum performance.

Tailored Solutions for You: 

• Our BestaPower Media Supply Systems make compressed air, electrical power and digital data available for mobile equipment.
• Tool Transporters and Equipment Carrier are the best choice for handling multiple different tools.
• Our wide range of Retractors and Balancers cover your needs when it comes to support weight and reducing workload when moving heavy tools.
• Spring-Driven Reels in various designs are the ideal complement for safe and ergonomically designed workstations.
• Buffers and Bumpers in various sizes and designs complete our range of solutions when energy absorption is needed.