Cranes at Aluminum Production

Energy and Data Transmission for Smooth Aluminum Production

Overhead cranes are indispensable in aluminum production, from processing raw materials to handling finished products. Conductix-Wampfler supplies robust and precise energy and data transmission systems that can withstand the challenges of harsh production environments and ensure smooth operations.

FTA Cranes

Reliable Power and Data for efficient Aluminium Handling

PTA / PTM Cranes

Enhancing Efficiency in Heavy Lifting for Aluminium Production

Transfer Gantry Cranes

Seamless Energy and Data Supply for High-Throughput Aluminium Production

Ladle Cranes

Efficient Material Handling with Intelligent Energy and Data Systems

FTA Cranes

Reliable Power and Data for Efficient Aluminium Handling

FTA (Furnace Tending Assembly) Cranes are built for the extreme demands in aluminium production. These heavy-duty machines require a continuous and reliable power supply to ensure uninterrupted operation. We provide durable systems, such as conductor rails, festoon systems, and spring cable reels to optimize energy efficiency and minimize downtime. Designed to withstand high temperatures, abrasive materials, and intense duty cycles, our solutions keep cranes running smoothly, extending their lifespan and maximizing productivity in the harshest environments.

Seamless data communication is crucial for precise crane control. Whether using wired or wireless solutions, our data transmission systems ensure a stable, interference-free flow of data between the crane and the control center. With fast signal processing and integrated automation capabilities, these solutions improve process efficiency and operational reliability.

Automated control enhances efficiency and safety. Our intelligent control solutions, such as radio remote controls, enable precise crane movements with minimal operator intervention. This reduces maintenance efforts, improves workflow synchronization, and keeps aluminium production running at peak performance.

Tailored Solutions for You:

  • Our Conductor Rails (0813, Hevi-Bar II, Hevi-Bar 3, or Safe-Lec 2) ensure reliable power transmission for FTA cranes in aluminium production.
  • To manage cables efficiently, I-Beam Festoon Systems from Series 0330, 0350, 0360, and 0364 provide a durable solution.
  • Spring Cable Reels offer a compact and flexible solution for cable retraction.
  • Our Radio Remote Controls enable precise and safe crane operation.
  • High-performance data transmission is ensured with ProfiDAT®, which integrates power supply seamlessly.
  • Nexus BB utilizes powerline communication for seamless connectivity between cranes and control systems.

PTA / PTM Cranes

Enhancing Efficiency in Heavy Lifting for Aluminium Production

PTA (Pot Tending Assembly) and PTM (Pot Tending Machine) Cranes are critical to the loading and unloading of anodes in the aluminum production process. These heavy-duty machines operate in extreme conditions and require a reliable, long-lasting power supply. Our solutions, such as conductor rails or festoon systems, ensure stable energy transmission with minimal maintenance. Designed for high duty cycles, our solutions keep cranes running at peak efficiency while reducing energy loss.

Seamless data flow is key to precise crane operation. Our advanced systems provide uninterrupted, interference-free data transmission, ensuring a flawless connection between crane controls and production management. By processing data in real time, our solutions increase automation and production efficiency.

Automation optimizes safety and workflow. Solutions such as radio remote controls provide precise crane movement with minimal manual effort. Our spring cable reels provide flexible, automated cable handling that easily adapts to crane operations. These systems improve operational productivity and reduce downtime.

Tailored Solutions for You:

  • Our Conductor Rails such as 0813, HBII, HB3, or SL3 ensure efficient power supply for PTA/PTM cranes in aluminum production.
  • Reliable cable management is achieved with I-Beam Festoon Systems from Series 0330, 0350, 0360, and 0364.
  • Flexible retraction and cable handling are supported by Spring Cable Reels.
  • Our Radio Remote Control enable precise crane control.
  • For seamless data transmission, ProfiDAT integrates power and communication in a single system.
  • A stable connection between cranes and control systems is provided by Nexus BB powerline communication.

Transfer Gantry Cranes

Seamless Energy and Data Supply for High-Throughput Aluminium Production

Transfer Gantry Cranes play a crucial role in the maintenance of PTA and FTA cranes by transporting them from their main runways to maintenance bays. These cranes operate under extreme conditions and require a robust and efficient energy supply. Our solutions, such as conductor rails and motorized cable reels, ensure reliable power transmission while minimizing energy loss. Our solutions are designed to withstand high temperatures and harsh environments, ensuring longevity and reducing downtime.

Fast and stable data transmission is essential for precise crane positioning. ProfiDAT enables real-time, interference-free data flow, ensuring accurate crane movement and reducing operational delays. This system is particularly beneficial in the demanding conditions of aluminum production, where reliability is non-negotiable.

A seamless control system is key to optimizing crane operations. Radio remote controls offer precise and safe crane maneuvering, allowing operators to manage crane movements with enhanced visibility and safety. The combination of remote control and automated functions increases efficiency while ensuring a safe working environment.

Tailored Solutions for You: 

  • Our Conductor Rails, including 0813, HBII, HB3, SL3, Bare Bar, and Copperhead Rail, provide reliable power transmission for transfer gantry cranes in aluminum production.
  • Efficient cable management is ensured with Motorized Cable Reels, supporting smooth and controlled operations.
  • For integrated data and power transmission, ProfiDAT offers a high-performance solution.
  • Precise crane operation is facilitated by Radio Remote Controls.

Ladle Cranes

Intelligent Energy and Data Systems for Efficient Material Handling

Ladle Cranes are mission-critical in metallurgy, safely transporting molten metal in extreme heat and harsh industrial environments. To operate reliably, they need a robust and uninterrupted energy supply. That's where our solutions come in. Our products, such as conductor rails and festoon systems, ensure seamless power transmission even in the harshest conditions. By minimizing downtime and maximizing operational efficiency, our solutions keep Ladle Cranes moving.

Accuracy is key. Our advanced wireless and contactless data transmission systems enable real-time monitoring of crucial metrics such as crane position, temperature, and load weight. Even in high-interference environments, our solutions provide seamless communication, giving operators complete control and increasing safety and efficiency.

Intelligent automation drives efficiency. We provide state-of-the-art remote control and automation technologies that make ladle crane operations safer, faster, and more precise. Our control systems optimize movements and reduce human error and integrate seamlessly into modern production environments.

Tailored Solutions for You:

  • Our Conductor Rails, such as 0813, HBII, HB3, SL3, Bare Bar, and Copperhead Rail, ensure reliable power supply for ladle cranes.
  • I-Beam Festoon Systems, including Series 0330, 0350, 0360, and 0364 provide a robust energy supply solution for moving crane components.
  • Efficient and controlled cable handling is provided by Motorized Cable Reels, optimizing crane performance.
  • For seamless data and power transmission, ProfiDAT delivers a high-performance communication solution.

Innovative Energy and Data Management Starts with Conductix-Wampfler!